Project Description

Overview

E10-medium voltage wire and cable harness tester DP6000
  • Two-wire and four- wire test
  • Precise open/short test
  • Conductance
  • High current conduction test
  • DCR test
  • LCR test
  • Insulation
  • AC/DC hipot test
  • ESD test
  • Widely used in automotive PDUs, automotive battery FPCs, and medium voltage wire harnesses with relatively high voltage levels.
  • Each port point can be set as a floating point, which can be used for PCB, wiring harness, and FPC testing with sensitive devices.
  • Max test points: DP6000 256 points, DP6000S128 points

Features

  • Support test point floating
  • Four-wire and two-wire
  • Maximum conduction test current 1A
  • Conductance: 1 μΩ~10Ω
  • LCR test (0-50kHz, 0.1/0.3/1V test level)
  • ESD test range 0-80V, using 1mA constant current standard excitation
  • Insulation test maximum rangeis over 10G
  • Network self-learning and graphic editing
  • Support database and MES integration
  • Report print and edit
  • Standard type: 3000V DC/2500V AC
  • Voltage enhanced DP6000-H: 3600V DC/2500V AC
  • Distributed DP6000-D: Supports 20480 points

Software & interfaces

  • User access management: administrators/programmers/operators three-level permissions
  • 500 different projects management
  • Self-learning test points to locate the connection relationship between points
  • Support self-learning or manually divided test network segment
  • Graphic editing visually performs test pointsconfiguration on connector graphics
  • Allow to configurate test network segment and parameters. Users can configure parameters for OS, insulation test, etc
  • System self-testing, used for fault diagnosis.
  • Built-in multimeter can be used in any port.
  • Support high-speed point finding and voice broadcasting
  • Relay life detection
  • PTC/NTC temperature conversion
  • 16-bit IO port input and output
  • Report print and edit, support printing in PDF and WORD formats
  • Database and docking with MES

Applicable Typical Industry

  • Automotive electronics
  • Aerospace
  • Energy storage, new energy batteries
  • Wiring harness line automation

Application

  • Military wiring harness
  • Aerospace cable/wiring harness, aerospace cable/wiring harness
  • Electric vehicle PDU
  • Electric vehicle battery pack FPC
  • With sensitive components FPC or PCB

Specification

Model DP6000/DP6000S
Measuring Mode Inner four-wire + outer four-wire
Maximum number of test points 256/128
AC Output Voltage 50-2000V DC
DC Output Voltage 0-3000V DC
High Voltage Output Accuracy ±3%
High Voltage Measurement Accuracy ±3%
High Voltage Measurement Time 0.02s – 60s, user delay not included
Low Voltage Measurement Time 0.02s – 60s, user delay not included
O/S Measurement Time 5mS (192 points, user delay not included)
Test items and range O/S, Intermittence O/S,
Quick Intermittence Open Circuit
2kΩ-100 kΩ
Inner Four-wire Test Conductance 0.1Ω-1MΩ
Outer Four-wire Conductance Test Measurement Range 1μΩ-100Ω
Current Signal ≤1A
 AC Hipot Leakage Current 0.01mA-10mA
DC Hipot Leakage Current 0.1μA-5mA
 DC Hipot Insulation Resistance 1MΩ-5GΩ
Measurement Range 100mΩ-20MΩ
DC Resistance Level Signal 0-5V
Current Signal ≤10mA
Capacitances Measurement Range 10pF-100mF
Resistance Measurement Range 100mΩ-20MΩ
LCR Inductance Measurement Range 10nH~100H
Frequency Signal 50Hz/60Hz/100Hz/120Hz/1kHz/10kHz/50kHz
Range Mode AUTO/HOLD
Level Signal 0.1/0.3V/1V
Diodes/Zener diodes Test Range 0-80V
Test Signal 1mA/100V
Single-Side Test Yes
 O/S Terminal Judge Yes
Advanced Functions Programmable continuous test/ Automatic point search/ Auto-diagnosis
Test Scan Mode Automatic/manual/external
Measurement Signal low voltage measurement signal
Storage Memory Number of test file up to 500 sets
OS Voltage 5V
Panel System/ Rapid/ Edit/ Function
Indicator Pass/ Fail HV LED red-green indicator lights/ Screen Display/ Sound
Dimension (W*H*D) 483*265*510 mm
Weight 25 kg

Wire and Cable Tester